Scrubbing System for Furnace Exhaust Animation

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Scrubbers work by using a combination of liquids (typically water) and gas flow to remove pollutants, such as particulates and gases, from the exhaust streams of industrial processes. The fundamental operation of scrubbers can be broken down into several key stages, depending on the type of scrubber. Below is an explanation of how the two primary types of scrubbers work:

Particulate Collection Scrubbers (Type 1)

Venturi Scrubber:

This type of scrubber uses a high-velocity gas stream and water to collect fine particulates. Here's how it works:

  • Gas Entry: The polluted gas stream enters the scrubber and passes through a narrow throat (restriction) in the venturi section.
  • Water Atomization: Water is introduced at the restriction point, and the high gas velocity atomizes the water into fine droplets.
  • Scrubbing Action: The fine water droplets collide with and capture particulates in the gas stream, effectively removing them.
  • Separation: The gas and water mixture is passed into a cyclonic separator, where the heavier water and particulates are separated from the gas.
  • Water Reuse: The collected water (now with the captured pollutants) flows back into a pumping tank for reuse in the system.
  • Clean Gas: The cleaned gas exits the scrubber, free of particulates.
Cyclonic Scrubber:

Cyclonic scrubbers use centrifugal force to remove particulates:

  • Gas Entry: The polluted gas enters the scrubber, and the gas stream is forced into a spiral or cyclone motion.
  • Centrifugal Force: The spinning motion creates centrifugal forces that fling larger particles to the walls of the scrubber.
  • Particle Removal:The particles then fall down and are collected in a collection hopper or drain.
  • Clean Gas Exit:The cleaned gas is then expelled from the scrubber.

Gaseous Absorption/Removal Scrubbers (Type 2)

Impingement Plate Scrubber:

This scrubber is designed to remove both particulates and gases by using spray and high-velocity jets to create efficient scrubbing:

  • Gas Entry: The polluted gas enters the scrubber and rises through a spray zone filled with water or other scrubbing liquid..
  • Particle Capture: The spray humidifies the gas and captures coarse dust particles in the gas..
  • Impingement Stage: After the spray, the gas passes through a series of perforated plates with baffle plates located above them..
  • Jet Impact: As the gas passes through the perforations, the high velocity of the jets strikes the baffles. This high-velocity impact removes fine particulates and allows gaseous impurities to be absorbed by the liquid..
  • Pollutant Collection: The captured particulates and gases are collected in a liquid pool at the bottom of the scrubber..
  • Clean Gas Exit: The cleaned gas exits through the top, free of pollutants.

Packed Bed Scrubber (Static or Dynamic):

These scrubbers are designed to remove gaseous pollutants through absorption:

  • Gas Entry: The polluted gas enters the scrubber and is passed through a packed bed filled with absorbent material..
  • Absorption: The gas flows through the packing material, which increases the contact surface area. As the gas moves through, contaminants (like acids, volatile organic compounds, or other gases) are absorbed into the liquid phase..
  • Liquid Distribution: A scrubbing liquid (often water or a chemical solution) is sprayed or dripped over the packing to wash the gas and absorb the pollutants..

Additional Information

  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer),D/P,D/A

Technical Specification

Title SPECIFICATIONS
TypeWet Scrubber, HEPA Filter, Ozone Generator, Fabric Dust Collector, Air Ionizer, Electrostatic, Negative Ion, ESP Dust Collector
BrandDK SYSTEMS PUNE INDIA
UsageSteel Industry
Usage/Application200c
MaterialMild Steel
OrientationVertical
SizeAS PER
InstallationPortable
Automation GradeAutomatic