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Bin weighing systems are critical for accurately measuring the weight of various types of tanks, containers, or vessels, typically used in batching or storage applications. These systems provide real-time weight data, which is essential for controlling filling, emptying, and batching processes.

Applications

  • Large Storage Tanks: Used for storing raw materials or finished products.
  • Mixers, Kneaders, and Stirrers: Weighing systems in these machines ensure proper material handling.
  • Dissolvers: Used in chemical processing, ensuring that material amounts are accurately measured.
  • Reacting and Heating Tanks: Essential for controlling and monitoring processes in these tanks, ensuring material consistency and batch quality.

Technical Specifications

  • Rated Capacities: Available in a wide range from 1K to 100K kg.
  • Output: The load cell has a full-scale output of 2.0 or 3.0 mv/v.
  • Accuracy: Combined error is less than 0.03% FSO
  • Temperature Compensation: The system offers excellent temperature stability, with effects on zero and output less than 0.01% and 0.001% per degree Celsius, respectively.
  • Load Capacities: Safe side load is 100% of rated capacity, safe overload is 150%, and ultimate overload is 300%.

Key Components and Configuration

  • Number of Load Cells: The number of load cells in a bin weighing system depends on the type and size of the tank. Smaller circular tanks often use three load cells, whereas larger, heavier rectangular or square tanks require a minimum of four load cells for optimal support. For new installations, the number of load cells can be adjusted based on the tank's needs. For existing installations, the number of load cells is generally fixed according to the number of pedestals or mounting pillars available.
  • Load Cell Types: Shear beam or compression load cells are commonly used, with options to ensure durability and accuracy under various environmental conditions. These load cells are designed to meet IP-67/68 standards, ensuring protection against dust and water ingress.
  • Mounting and Support: The TW-07 system combines compression transducers with mounting hardware and suspension to support the vessel. This system is versatile, suitable for both indoor and outdoor applications. It also comes with uplift protection, preventing the vessel from dismounting and ensuring stability during weighing operations.
  • Indicator/Controller: The indicator part of the system is a feature-rich component. It can interface with PLCs, computers, or fully automated systems. The indicator displays weight data, including options for power-on weight display (showing the current weight when the system is powered on) and offering relay outputs for interfacing with filling and batching systems.

Salient Features of the Bin Weighing System

  • Space-Efficient Design: Easy to install even in limited spaces.
  • Modular and Maintenance-Friendly: The system’s modular design simplifies installation and maintenance.
  • Lift-Off Protection: This feature ensures the tank remains securely mounted during operation.
  • Wide Temperature Range: Systems can operate in a broad temperature range, making them suitable for various industrial environments.
  • Vibration Resistance: The design ensures stability in environments with significant vibrations.
  • Accurate Batch Weighing: Ideal for both liquid and solid weighing applications, including batch process weighing for accurate material measurement.
  • Durability: High-quality shear beam or compression load cells ensure precision and longevity, with excellent resistance to external factors like temperature and vibration.

Additional Information

  • Item Code: DKSTWS100
  • Production Capacity: 10000KG
  • Delivery Time: 45 Day
  • Packaging Details: 1 Box

Technical Specification

Title SPECIFICATIONS
Usage/ApplicationFor Industrial Use
MaterialStainless Steel
Automation GradeAutomatic
Model NumberDKSTWS100
Display TypeDigital
BrandMettler Toledo
Power230V AC
Power SupplyElectricity
ConditionNew
Weighing Capacity5000 Kg
Capacity10000KG